
Grade 5 Titanium Ball Valve (ASME B16.10 Face-to-Face)
1. Product Overview
Our Grade 5 Titanium Ball Valve is engineered specifically for severe-service applications in the chemical, petrochemical, and marine industries. Manufactured from premium Ti-6Al-4V alloy, this valve offers an exceptional strength-to-weight ratio and unparalleled resistance to highly corrosive media.
Complying strictly with the ASME B16.10 standard, it features precise face-to-face dimensions, ensuring seamless drop-in replacement and integration into existing standardized industrial piping systems.
2. Key Features & Benefits
Superior Material Grade: Made from Grade 5 Titanium (Ti-6Al-4V), providing double the strength of Grade 2 titanium and higher temperature resistance.
Standardized Dimensions: Full compliance with ASME B16.10 and ASME B16.5, guaranteeing perfect alignment and spacing in global pipeline networks.
Excellent Corrosion Resistance: Outstanding defense against localized corrosion, pitting, and crevice attack in chloride-rich, acidic, and oxidizing environments.
Zero-Leakage Sealing: Equipped with advanced fire-safe and anti-static seat designs (PTFE/PPL/Metal-to-Metal) ensuring bidirectional bubble-tight shutoff.
Low Maintenance Cost: Titanium's self-healing passive oxide layer minimizes wear, dramatically extending service life and reducing downtime compared to stainless steel.
3. Technical Specifications
| Parameter | Standard Specification |
| Design & Manufacture | API 6D / ASME B16.34 / BS 5351 |
| Face-to-Face Dimensions | ASME B16.10 / EN 558 |
| Flange End Connection | ASME B16.5 / EN 1092-1 |
| Inspection & Testing | API 598 / API 6D |
| Body Material | Titanium Grade 5 (Ti-6Al-4V), UNS R56400 |
| Size Range | 1/2" - 12" (DN15 - DN300) |
| Pressure Rating | Class 150, Class 300, Class 600 (PN16 - PN100) |
| Temperature Range | -29°C to 200°C (Depending on seat material) |
| Operation Type | Lever, Worm Gear, Pneumatic, Electric Actuator |
4. Industrial Applications
Thanks to its robust mechanical properties and chemical stability, this ASME B16.10 titanium ball valve is widely utilized in:
Chemical Processing: Production of organic/inorganic acids, chlorine gas, bleaching agents, and urea.
Desalination & Marine: Seawater cooling systems, offshore drilling platforms, and marine piping.
Chlor-Alkali Industry: Handling highly corrosive brine solutions and wet chlorine.
Pulp & Paper: Bleach plant piping systems exposed to aggressive chlorine dioxide.
5. Quality Control & Testing
To ensure the highest reliability in critical chemical environments, every single valve undergoes rigorous quality checks before shipping:
Material Positive Material Identification (PMI): Verifies the exact chemical composition of the Grade 5 Titanium.
Radiographic Testing (RT/UT): Ensures casting integrity with zero internal defects.
Pressure Testing: Strict hydrostatic and pneumatic shell and seat tests according to API 598.
Dimension Inspection: Comprehensive check of face-to-face lengths and flange tolerances.
6. Frequently Asked Questions (FAQ)
Q1: Why should I choose Grade 5 Titanium instead of Grade 2 for industrial valves?
A: While Grade 2 is commercially pure and offers excellent corrosion resistance, Grade 5 Titanium (Ti-6Al-4V) is an alpha-beta alloy. It delivers significantly higher tensile and yield strength, making it much better suited for high-pressure, high-velocity, and severe-wear chemical applications where structural integrity is vital.
Q2: Does this titanium ball valve match standard pipeline replacements?
A: Yes. Because it is built to the ASME B16.10 face-to-face standard, its end-to-end installation length matches standard industrial specifications. You can replace worn-out stainless steel or nickel alloy valves directly without modifying your existing pipeline layout.
Q3: What seat materials are available for this valve?
A: We offer soft-seated options like PTFE, RPTFE, and PPL for standard operations (up to 180°C/200°C). For higher temperatures or abrasive slurries, we provide hard-faced Metal-to-Metal sealing solutions.
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